This is about all I can do to the Scout right now, but it’s a welcome addition. I replaced the missing strap on the left corner of the soft top, sewing it into the seam where the top and rear panels meet. Hopefully it will last longer this time.
I don’t have much to write about. Peer Pressure is running really well. I had her out on errands last weekend in the sunshine and three different people stopped to talk to me about her. I had her out today at the Farmer’s Market and left the lights on by mistake; when I got back to start her up the battery was too low to crank. I got a jump from a friend who has a booth there and she fired right up. When I got back to the house I set up the trickle charger, which will run until next spring.
I did remake a new tiedown strap for the driver’s side corner of the soft top. It was missing when I bought her, so a few years ago I made one and sewed it on. Apparently I didn’t do it correctly, because it ripped off one day last spring and I haven’t seen it since. This time I bought stronger polyester UV-resistant canvas thread, so hopefully it’ll last longer when I get it sewed into place.
I got impatient this afternoon. I had about 1/2 hour of free time, so I looked around the basement for some scrap metal I could use to build a temporary repair for the throttle bracket. Spying a used IKEA drawer rail from Finn’s dresser (a couple of years ago she leaned on the open drawer with enough force to bend the rollers off the rail, so I had to get replacements from the store and fix it), I measured it in place, then took a hacksaw and lopped off about 4″ at the end. After drilling a hole in the middle, I mounted it to the bracket and then mounted the cable bracket to the end–giving me another 2″ of slack in the throttle cable. I fired it up and the clutch acceleration problem is gone. To celebrate, Finn and I loaded it up and drove to the pool, where we swam until darkness, and then we drove home under a sky full of stars.
Later this summer, I’m going to fabricate a cleaner, more permanent solution. But we’re back on the road, and that’s all I care about.
I got the accelerator cable in on Friday, and after breakfast on Saturday morning I went outside to put it in. It’s fairly straightforward and went in without too much hassle, once I realized the loop molded into the cable wasn’t supposed to hook over the top of the bracket, but used to screw in (and provide room for adjustment) on the bracket itself. The cable hooked right up, and in about 10 minutes I was ready to fire it up and go for a test drive. But when I put the clutch in, the engine revved.
It turns out this isn’t an uncommon problem; what happens is that the cable is too tight on the carb, and the clutch linkage at the pedals travels up the firewall right next to the accelerator. When I push the clutch in, it forces the throttle linkage backwards, revving the engine. Problem is, I’ve got no play at all on the bracket. The cable is pushed as far forward (towards the carburetor) as possible; there’s nothing else. The arms on the carb aren’t adjustable, and there’s no other allowance for adjustment in the cable itself.
I looked in the fittings and bracketry that came with my second engine, but there’s no spare there. So I’m going to fabricate a U-shaped piece of metal with two holes. One side will go on the bracket and the other will hold the cable, and I’ll build in room for forward adjustment.
In other news, Finn and I drove to White Marsh to visit a guy who had an original IH Service Manual for sale on Craigslist. I have the new reprints from Super Scout Specialists, and they’re great, but I couldn’t pass this up. It’s softbound but 3-hole punched, so now I’ve got to keep my eye out for a 1 1/2″ red binder to put it in.
In doing the preliminary research on my carburetor, I stumbled upon a 16-part video series detailing the process of rebuilding a Thermoquad, which I downloaded for future reference.
Driving back from a yard sale on Saturday morning, the accelerator pedal dropped to the floor, again. Since I’ve owned Peer Pressure, I’ve had intermittent problems with the throttle cable, which was originally jury-rigged to the engine block with an automatic cable bracket. My friend Alan swapped me that for a manual bracket, but the cable itself was held to the bracket with a rubber-grommeted clip. When the engine heats up, the grommet gets slippery and the cable slips out of it. Usually this is a 5-minute fix, but on Saturday the grommet disintegrated in my hand as I was refastening it. With Finn waiting in the back seat, I jury-rigged the cable with some zip ties and we made it home under our own power.
On the phone with Super Scout Specialists, I learned that I have the wrong cable completely. The one I’m supposed to have is manufactured with a loop that goes around the bracket and held in place by the clip, so I ordered the correct part last night after investigating. I’ll have to carve out time to install it, based on when it gets here.
And I was thrilled last week when Bill Caswell started following me on Instagram!
Here are some crappy cellphone shots of my kick panels. The driver’s side was patched crudely before I got the truck, but the passenger’s side has always been swiss cheesy. I think I’ll wait for warm weather, take the angle grinder to both sides, and hit them with some rust encapsulator. One of my goals for this year is to get a decent welding rig and start practicing again so that I can take some smaller repair projects on; this would be a good one.
In other news, a printing vendor I use at work had a special on circle-cut stickers last week. I’ve been noodling with a design for our ad-hoc Maryland IH group, called Old Line State Binders, but I was having a hard time nailing down a design incorporating the Maryland flag. It’s a great flag but very visually busy, and in the last year there’s been a glut of shape-plus-flag stickers out there: a crab, deer, dogs, mustaches, etc.
My original idea was to use something ubiquitous to vintage 4-wheel-drive trucks: the locking hub. That part was pretty easy to nail down, and I took away some of the visual clutter to clean up the image. Integrating the flag and the name was the hard part. In order to keep the design circular (and get my cheap stickers before the deal expired), I left out the name and went with the following design:
Eventually I’ll figure out how the rest of the design should look. If you’d like a couple, drop me a line and I’ll send you one when I get them.
I’ve been really quiet on the Scout front for the last year or so due to work and family commitments. I haven’t visited the Binder Planet in ages. I’m hoping to get some time in the spring to organize a meeting and get back in touch with people.
Until today, whenever I had a passenger ride with me, I (usually) had to get out and lift their door from the outside in order to get it to close. This was annoying. Recently, the latch on the inside disengaged from the linkage, meaning I’d have to get out to let my passenger out.
The girls took a trip up to Philly today, so I was on my own. I made a quick dinner and pulled the Scout out of the garage, pulled the panel off the door, and took a look. The plastic retainer clip broke in my hand as I took it off, so I raided my stash to find a spare. The two doors I’ve got and my spare linkage are from a later year, so the clip is a grommet/steel combination that fits into a larger hole. I drilled out the hole and fit the clip, and that was that. Then I figured I’d look at the door itself.
I put some bracing under the door and loosened the six hinge bolts on the door itself. Then I tightened the middle bolt on the bottom, pivoted the door upwards, and readjusted the bracing. Then I cinched the middle top bolt, loosened the bottom, and pushed it in 1/8″. After tightening everything down, I tested it, and I got lucky: it closed as well as the day it rolled out of the factory.
A question for the ages. I’ve got an entire truck that needs rust prevention, so what best to use? I watched a friend use Eastwood products on his Sprite (English sportscars of the 60’s rival US vehicles of the 70’s for their ability to spontaneously dissolve), and thought they worked pretty well. After some basic research, my original thought was to use Encapsulator in an aerosol can, but as I dug into the online materials a little more, I came to understand that Converter was better suited to my needs. Converter is a two-part acidic paint that converts rust to an inert oxide, while Encapsulator seals rust off and keeps it from spreading. Yes, I need to seal it off, but Eastwood says Converter is better for heavy rust, which is what I’ve got. Then, as I hovered over the Add To Cart button, I saw that they offer a quart bottle for only $6 more than a 12oz. aerosol can. Such a bargain!
I bought a cheap Harbor Freight dremel last weekend and cut down the outside housing of the LED lights I got from Amazon; they are about 3/4″ deep shipped, and about 1/8″ too wide all the way around the outer perimeter. Once I’d cut and sanded down the edges, the light fit flush into the outer bezel. It’s not perfect, and not pretty, but it works. Pulling the originals out of the buckets, though, it appears the quick connect at the end of the wire is actually inside the inner fender, so in order to swap these out I’d need to (probably) pull the headlight out of its bucket to access the inner fender.
Given all the work this took, I may take Mike’s advice and just buy LED bulbs to replace the rest of the incandescents.